Zone Picking Revolution: Predictable high picking performance

Your manual picking workforce can now be complemented with robotic picking workforce improving and stabilizing the zone picking performance at your desired level.

Reasons to invest

  • You would benefit from being less dependent on manual labor in your existing zone picking setup.
  • You would benefit from stabilizing the picking performance and accuracy.
  • You would benefit from a lower and predictable picking operation cost.

What you get

  • An opportunity to expand your zone picking team with robotic workforce.

Items to pick

  • Smaller, non-fragile, suction cup friendly items. Items not larger than 25 cm and less than 3 kg is a good fit.

Performance

  • The robot can have an average of up to 450 picks per hour in a typical zone picking station.

Capacity

  • Work shifts of up to 22 hours a days, 7 days a week is possible.

Infrastructure

  • The robot is designed for zone picking meaning retrofit is possible.
  • One advantage of this robot is that you can pause its operation at any time and switch to manual labor for item picking.
  • Not optimal for humans, but you prevent critical stops in your production.
  • It does require picking from bins, so some modifications to the rack setup are necessary, along with a system for replenishment.

WMS/IT integration

  • The robot is designed to receive the same type of picking commands as manual labor, such as “Pick this/these items and confirm when done.”
  • The only difference is that a human typically can handle any exceptions by itself, while the robot would eventually call for help (online help or physical help).

Business case

  • Stable high and predictable piece picking performance.
  • Accuracy and reduction in picking errors.
  • low and predictable cost.
  • Up to 50% reduction in manual labor.

Risks

  • Any automation projects includes risks trust in the solution being the biggest.
  • Our solutions do not block for a manual labor takeover at any time for any reasons reducing the risk off critical production stops while waiting for the right service personnel (own or others).